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- 品牌：德國(guó)KAYSEN
- 貨號(hào)：KS8591679
- 發(fā)布日期： 2019-10-12
- 更新日期： 2025-09-23
| 外型尺寸 | |
| 貨號(hào) | KS8591679 |
| 品牌 | KAYSEN |
| 用途 | 抽水、化工、制藥、石油、冶金、染料、冶煉、電力、電鍍、農(nóng)藥、造紙、食品、紡織等行業(yè)酸洗工藝、制酸制堿、噴漆工藝、有色金屬冶煉中的電解液輸送、離子膜項(xiàng)目中的氯水輸送、廢水處理、電鍍、農(nóng)藥領(lǐng)域。 |
| 型號(hào) | KAYSEN |
| 工作壓差 | 0 |
| 壓力環(huán)境 | 常壓 |
| 介質(zhì)溫度 | 250℃ |
| 驅(qū)動(dòng)方式 | 電動(dòng) |
| 適用介質(zhì) | 水 |
自吸磁力泵-磁力泵-KAYSEN泵業(yè)
GERMANY KAYSEN PUMP CO .,LTD
自吸磁力泵是一種通過(guò)磁力傳動(dòng)器來(lái)實(shí)現(xiàn)無(wú)接觸力矩傳遞從而以靜密封取代動(dòng)密封，使泵達(dá)到完全無(wú)泄漏的目的。它由自吸泵、磁力傳動(dòng)器、電動(dòng)機(jī)三部分組成，關(guān)鍵部件磁力傳動(dòng)器由外磁轉(zhuǎn)子、內(nèi)磁轉(zhuǎn)子及不導(dǎo)磁的隔離套組成。具有內(nèi)封閉好、降能耗等多方面特點(diǎn)，使用時(shí)要注意防止顆粒進(jìn)入、干摩擦等事項(xiàng)和問(wèn)題。
主要特點(diǎn)：
●永磁體 由稀土永磁材料制成的永磁體工作溫度范圍廣(-45－400℃)，矯頑力高，磁場(chǎng)方向具有很好的各向異性，在同極相接近時(shí)也不會(huì)發(fā)生退磁現(xiàn)象，是一種很好的磁場(chǎng)源。
●隔離套 在采用金屬隔離套時(shí)，隔離套處于一個(gè)正弦交變的磁場(chǎng)中，在垂直于磁力線方向的截面上感應(yīng)出渦電流并轉(zhuǎn)化成熱量。
●冷卻潤(rùn)滑液流量的控制 泵運(yùn)轉(zhuǎn)時(shí)，必須用少量的液體對(duì)內(nèi)磁轉(zhuǎn)子與隔離套之間的環(huán)隙區(qū)域和滑動(dòng)軸承的摩擦副進(jìn)行沖洗冷卻。冷卻液的流量通常為泵設(shè)計(jì)流量的2%-3%，內(nèi)磁轉(zhuǎn)子與隔離套之間的環(huán)隙區(qū)域由于渦流而產(chǎn)生高熱量。當(dāng)冷卻潤(rùn)滑液不夠或沖洗孔不暢、堵塞時(shí)，將導(dǎo)致介質(zhì)溫度高于永磁體的工作溫度，使內(nèi)磁轉(zhuǎn)子逐步失去磁性，使磁力傳動(dòng)器失效。當(dāng)介質(zhì)為水或水基液時(shí)，可使環(huán)隙區(qū)域的溫升維持在3-5℃；當(dāng)介質(zhì)為烴或油時(shí)，可使環(huán)隙區(qū)域的溫升維持在5-8℃。
●滑動(dòng)軸承 磁力泵滑動(dòng)軸承的材料有浸漬石墨、填充聚四氟乙烯、工程陶瓷等。由于工程陶瓷具有很好的耐熱、耐腐蝕、耐摩擦性能，所以磁力泵的滑動(dòng)軸承多采用工程陶瓷制作。由于工程陶瓷很脆且膨脹系數(shù)小，所以軸承間隙不得過(guò)小，以免發(fā)生抱軸事故。 由于磁力泵的滑動(dòng)軸承以所輸送的介質(zhì)進(jìn)行潤(rùn)滑，所以應(yīng)根據(jù)不同的介質(zhì)及使用工況，選用不同的材質(zhì)制作軸承。
●保護(hù)措施 當(dāng)磁力傳動(dòng)器的從動(dòng)部件在過(guò)載情況下運(yùn)行或轉(zhuǎn)子卡死時(shí)，磁力傳動(dòng)器的主、從動(dòng)部件會(huì)自動(dòng)滑脫，保護(hù)機(jī)泵。此時(shí)磁力傳動(dòng)器上的永磁體在主動(dòng)轉(zhuǎn)子交變磁場(chǎng)的作用下，將產(chǎn)生渦損、磁損，造成永磁體溫度升高，磁力傳動(dòng)器滑脫失效。
主要優(yōu)點(diǎn)：
由于泵軸、內(nèi)磁轉(zhuǎn)子被泵體、隔離套完全封閉，從而徹底解決了“跑、冒、滴、漏”問(wèn)題，消除了煉油化工行業(yè)易燃、易爆、有毒、有害介質(zhì)通過(guò)泵密封泄漏的安全隱患，有力地保證了職工的身心健康和安全生產(chǎn)。
●無(wú)需安裝底閥和灌引水。
●泵軸由動(dòng)密封變成封閉式靜密封，徹底避免了介質(zhì)泄漏。
●無(wú)需獨(dú)立潤(rùn)滑和冷卻水，降低了能耗。
●由聯(lián)軸器傳動(dòng)變成同步拖動(dòng)，不存在接觸和摩擦。功耗小、效率高，且具有阻尼減振作用，減少了電動(dòng)機(jī)振動(dòng)對(duì)泵的影響和泵發(fā)生氣蝕振動(dòng)時(shí)對(duì)電動(dòng)機(jī)的影響。
●過(guò)載時(shí)，內(nèi)、外磁轉(zhuǎn)子相對(duì)滑脫，對(duì)電機(jī)、泵有保護(hù)作用。
●當(dāng)磁力傳動(dòng)器的從動(dòng)部件在過(guò)載情況下運(yùn)行或轉(zhuǎn)子卡死時(shí)，磁力傳動(dòng)器的主、從動(dòng)部件會(huì)自動(dòng)滑脫，保護(hù)機(jī)泵。此時(shí)磁力傳動(dòng)器上的永磁體在主動(dòng)轉(zhuǎn)子交變磁場(chǎng)的作用下，將產(chǎn)生渦損、磁損，造成永磁體溫度升高，磁力傳動(dòng)器滑脫失效。
●強(qiáng)自吸、結(jié)構(gòu)緊湊，外形美觀，體積小，噪音低，運(yùn)行可靠，使用維修方便
主要應(yīng)用：
自吸式磁力驅(qū)動(dòng)泵適用于工業(yè)和城市給排水，環(huán)保、建筑、化工、制藥、染料、印染、釀造、電力、電鍍、造紙、工礦沖洗，設(shè)備冷卻等。
自吸磁力泵故障原因及解決方法：
| 故障形式 | 產(chǎn)生原因 | 排除方法 |
| 自吸式磁力泵不出水 | a、水泵反轉(zhuǎn) | 改變電機(jī)接線 |
| b、進(jìn)水管道漏氣 | 杜絕漏氣 | |
| c、泵腔蓄水太少 | 增加蓄水量 | |
| d、電壓太高，啟動(dòng)時(shí)聯(lián)軸器打滑 | 調(diào)正電壓 | |
| e、吸程太高 | 降低砂安裝位置 | |
| f、閥門沒(méi)有打開(kāi) | 校正或更改閥門 | |
| 自吸式磁力泵流量不足 | a、吸入管徑太小或淤塞 | 調(diào)換進(jìn)水管 |
| b、葉輪流道阻塞 | 清洗葉輪 | |
| c、揚(yáng)程過(guò)高 | 開(kāi)大出水閥 | |
| d、轉(zhuǎn)速不夠 | 恢復(fù)額定轉(zhuǎn)速 | |
| 自吸式磁力泵揚(yáng)程過(guò)低 | a、流量過(guò)大 | 關(guān)小出水閥 |
| b、轉(zhuǎn)速太低 | 恢復(fù)額定轉(zhuǎn)速 | |
| 自吸式磁力泵噪音太大 | a、軸嚴(yán)重磨損 | 更換泵軸 |
| b、軸套嚴(yán)重磨損 | 更換軸套 | |
| c、驅(qū)動(dòng)磁鋼杯與隔離套接觸 | 拆除泵頭重新組裝 | |
| d、密封環(huán)與葉輪研磨 | 更換止推環(huán)、密封環(huán) | |
| 自吸式磁力泵漏液 | O型密封圈損壞 | 更換O型密封圈 |
Fluorine-lined magnetic pump
Self-priming magnetic pump
Fluoroplastic magnetic pump
Magnetic vortex pump
Magnetic gear pump
Stainless steel magnetic pump
The self-priming magnetic pump is a non-contact torque transmission through a magnetic actuator to replace the dynamic seal with a static seal, so that the pump can be completely leak-free. The utility model is composed of a self-priming pump, a magnetic actuator and a motor. The key component magnetic actuator is composed of an outer magnetic rotor, an inner magnetic rotor and a non-magnetic magnetic isolation sleeve. It has many characteristics such as good internal sealing and energy reduction. When using, care should be taken to prevent particles from entering and dry friction.
main feature:
● Permanent magnets made of rare earth permanent magnet materials have a wide operating temperature range (-45-400 ° C), high coercive force, good anisotropy in the direction of the magnetic field, and will not occur when the same pole is close. Demagnetization is a good source of magnetic field.
● Isolation sleeve When the metal isolation sleeve is used, the isolation sleeve is in a sinusoidal alternating magnetic field, and an eddy current is induced and converted into heat in a section perpendicular to the direction of the magnetic line.
● Control of the flow rate of the cooling lubricant When the pump is running, the air gap between the inner magnetic rotor and the spacer sleeve and the friction pair of the sliding bearing must be flushed and cooled with a small amount of liquid. The flow rate of the coolant is usually 2% to 3% of the pump design flow rate, and the annulus region between the inner magnetic rotor and the isolation sleeve generates high heat due to the eddy current. When the cooling lubricating fluid is not enough or the flushing hole is not smooth or blocked, the medium temperature is higher than the working temperature of the permanent magnet, so that the inner magnetic rotor gradually loses magnetism and the magnetic actuator fails. When the medium is water or water-based liquid, the temperature rise of the annulus region can be maintained at 3-5 ° C; when the medium is hydrocarbon or oil, the temperature rise of the annulus region can be maintained at 5-8 ° C.
●Sliding bearing The material of the magnetic pump sliding bearing is impregnated graphite, filled with polytetrafluoroethylene, engineering ceramics, etc. Because engineering ceramics have good heat resistance, corrosion resistance and friction resistance, the sliding bearings of magnetic pumps are mostly made of engineering ceramics. Since the engineering ceramics are very brittle and the expansion coefficient is small, the bearing clearance must not be too small to avoid the occurrence of a shaft hazard. Since the sliding bearing of the magnetic pump is lubricated by the medium to be conveyed, the bearing should be made of different materials according to different media and working conditions.
●Protection measures When the driven part of the magnetic actuator runs under overload or the rotor is stuck, the main and driven parts of the magnetic actuator will automatically slip off and protect the pump. At this time, the permanent magnet on the magnetic actuator will generate eddy loss and magnetic loss under the action of the alternating magnetic field of the active rotor, causing the temperature of the permanent magnet to rise and the magnetic actuator to slip off.
The main advantage:
Since the pump shaft and the inner magnetic rotor are completely closed by the pump body and the isolation sleeve, the problem of “running, escaping, dripping and leaking” is completely solved, and the flammable, explosive, toxic and harmful medium of the refining and chemical industry is eliminated from the pump seal leakage. The safety hazard has effectively guaranteed the physical and mental health and safe production of employees.
● No need to install bottom valve and irrigation water.
●The pump shaft is changed into a closed static seal by the dynamic seal, which completely avoids the leakage of the medium.
● No need for independent lubrication and cooling water, reducing energy consumption.
● From the coupling drive to synchronous drag, there is no contact and friction. Low power consumption, high efficiency, and damping damping effect, reducing the impact of motor vibration on the pump and the impact of the cavitation vibration of the pump on the motor.
●When overloaded, the inner and outer magnetic rotors are relatively slippery, which has a protective effect on the motor and the pump.
● When the driven part of the magnetic actuator runs under overload or the rotor is stuck, the main and driven parts of the magnetic actuator will automatically slip off and protect the pump. At this time, the permanent magnet on the magnetic actuator will generate eddy loss and magnetic loss under the action of the alternating magnetic field of the active rotor, causing the temperature of the permanent magnet to rise and the magnetic actuator to slip off.
● Strong self-priming, compact structure, beautiful appearance, small size, low noise, reliable operation, easy to use and maintain
main application:
The self-priming magnetic drive pump is suitable for industrial and urban water supply and drainage, environmental protection, construction, chemical, pharmaceutical, dye, printing and dyeing, brewing, electric power, electroplating, papermaking, industrial and mining washing, equipment cooling and so on.
Self-priming magnetic pump failure causes and solutions:
Failure form Causes of elimination
Self-priming magnetic pump does not produce water a. Pump reverses change motor wiring
b, the water inlet pipe leaks to prevent air leakage
c, the pump chamber is too little water storage, increase the water storage capacity
d, the voltage is too high, the coupling slips when starting, the correction voltage
e, the suction stroke is too high, reduce the sand installation position
f, the valve does not open Correct or change the valve
Insufficient flow of self-priming magnetic pump a, too small suction pipe diameter or fouling
b, impeller flow channel blockage cleaning impeller
c, the head is too high, open the large outlet valve
d, the rotation speed is not enough to restore the rated speed
Self-priming magnetic pump head is too low a, flow is too large, close the water outlet valve
b, the speed is too low to restore the rated speed
The self-priming magnetic pump is too noisy. a. The shaft is seriously worn. Replace the pump shaft.
b, the bushing is seriously worn, replace the bushing
c. Drive the magnetic steel cup to contact with the isolation sleeve. Remove the pump head and reassemble.
d. Seal ring and impeller grinding Replace thrust ring and seal ring
Self-priming magnetic pump leakage O-ring damage Replace O-ring
位于Schw?bischGmünd的凱森Kaysen泵業(yè)有限公司是世界*的各種流體水泵和隔膜泵制造商之一。60多年來(lái)，凱森以“制造”的可靠性和質(zhì)量達(dá)到了*標(biāo)準(zhǔn)。憑借我們?nèi)娴漠a(chǎn)品組合，我們支持世界各地的客戶成功掌握供水，采礦，工業(yè)，化工，造紙，電力，食品，制藥，污水和海上行業(yè)的苛刻抽水任務(wù)。作為上述領(lǐng)域創(chuàng)新技術(shù)的*供應(yīng)商，我們是液體需要安全，高效和經(jīng)濟(jì)運(yùn)輸?shù)?合作伙伴。
凱森始終堅(jiān)持“重質(zhì)量，講信譽(yù)”為宗旨。產(chǎn)品現(xiàn)暢銷全國(guó)各地，并已逐步開(kāi)發(fā)海外市場(chǎng)。公司多次被評(píng)為“重合同講信用”企業(yè)，深得用戶的信賴和廣泛的贊譽(yù)。
The Kaysen Pumps GmbH in Schw?bischGmünd, Germany, is one of the world's leading manufacturers of fluid centrifugal pumps and diaphragm pumps. For more than 60 years, Kaisen has achieved the highest standards of reliability and quality of "Made in Germany". With our comprehensive product portfolio, we support customers around the world to successfully grasp the harsh pumping tasks of water supply, mining, industry, chemical, paper, electricity, food, pharmaceutical, sewage and marine industries. As a leading provider of innovative technology in these areas, we are the perfect partner for liquids to be safe, efficient and economical to transport. ,
Germany Kaysen always adhere to the "quality, stresses credibility" for the purpose. Products are selling all over the country, and has gradually developed overseas markets. The company has repeatedly been rated as "the contract with the letter" business, won the trust of users and extensive praise.
